ʻOihana Milling CNC

No ke aha e koho ai i kā mākou mīkini CNC?

Me ka ʻoi aku o 20 mau makahiki o ka ʻoihana loea, hāʻawi mākou i nā mea kikoʻī kiʻekiʻe no nā noi koʻikoʻi.

Nā Mana Hana Hoʻolaha

Papa 1:ʻO nā lako mīkini CNC a me nā kikoʻī kikoʻī.

Māhele	Nā kikoʻī	Nā mea kiko'ī
Nā ʻano mīkini	5-axis CNC machining centers (DMG MORI HSC 75 linear) 4-axis vertical wili (Mazak VCN-530C) 3-axis horizontal mills (Haas EC-1600) Nā kikowaena hoʻohuli CNC (Doosan Puma 5100) Uea EDM (Sodick AQ750L)	Ma luna o 60 mau ʻāpana o nā lako ʻAwelika makahiki mīkini <5 makahiki 24/7 hiki ke hana automated
Lahui Mea	Metala: Aluminum 6061/7075-T6, SS 304/316/17-4PH, Titanium Papa 5, keleawe C36000 Nā Palaki: POM, Nylon 6/66, PC, PEEK, PEI Nā mea hoʻohui: nā polymers i hoʻoikaika ʻia i ka fiber carbon	Nā mea waiwai o ka mokulele (AMS 4928) Ka lāʻau titanium (ASTM F136) Hōʻike hōʻike hiki ke loaʻa i nā mea i hōʻoia ʻia
Laulā Hana	Ka nui wili palaoa: 1500mm × 1000mm × 800mm Max huli ana anawaena: 500mm, lōʻihi 1200mm Min hiʻona nui: 0.3mm (EDM), 0.5mm (wili palaoa)	ʻO ka mīkini ʻaoʻao 5 ma ka hoʻonohonoho hoʻokahi 5-axis contouring like ʻO ka wili lua hohonu (L/D ratio >20:1)
Hoʻomanawanui pololei	Ka hoʻomanawanui ʻana o ka mīkini: ±0.005mm (5-axis) – ±0.05mm (3-axis) ʻO ka ʻili o ka ʻili: Ra 0.4μm (honua) - Ra 3.2μm (milled) Ka Poe: ≤0.002mm	ISO 2768-mk hoʻokō Nānā 3-axis CMM (Hexagon Global Performance) Ana ʻopika no nā hiʻohiʻona micro
Hoʻoponopono hope	Anodizing (ʻano II/III ʻaʻahu paʻa), ʻO ka pauka paʻa, Nickel chrome plating Hana wela (Annealing, Quenching), Passivation Hoailona laser, Electropolishing	ASTM B580 plating kūlana Boeing BAC 5616 anodizing ʻO ka hoʻomaʻemaʻe ʻana i nā mea lapaʻau (EO gas/mahu)

Nā noi ʻoihana a me nā haʻawina hihia

Papa 2:Nā ʻāpana maʻamau a me nā hana ʻenehana.

ʻOihana	Nā mea maʻamau	Nā Manaʻo Kūikawā
Aerospace	ʻO nā ʻōpuʻu huila turbine, nā mea hoʻopaʻa pae ʻāina, nā hale Avionics	28% ka ho'ēmi kaumaha ma o ka topology optimization ʻO FAA DO-160G pili i ka vibration Ti-6Al-4V mīkini i ± 0.01mm hoʻomanawanui
Na Lapaau Lapaau	ʻO nā ʻokiʻoki, nā implants spinal, nā mea pili i ka MRI	ʻO nā kīʻaha acetabular Ti-6Al-4V me Ra 0.4μm hoʻopau ISO 13485 lumi hoʻomaʻemaʻe hana 510 (k) kākoʻo palapala
Kaʻa (EV)	Nā pā pākahi, nā lima hoʻomaha, nā hale kaʻa uila	Aluminum 6061-T6 pā 30% māmā ma mua o ke kila 5-axis machined cooling channels 10,000+ ʻāpana/mahina hana
Lopako	ʻO nā mea hoʻokele Harmonic, nā hui lima Robotic, nā puʻu Sensor	Nā Gear me ka ± 0.003mm pitch tolerance Hoʻokomo ʻia ka fiber carbon no 40% hōʻemi backlash
Semiconductor	ʻO nā mea lawe wafer, nā mea paʻa pololei, nā ʻāpana keʻena ʻumeke	316L kila kila me Ra 0.8μm pau Hui maʻemaʻe ISO papa 5 Nā kaʻina hana i pale ʻia e ESD

Kaʻina Hana Hana a me ka hōʻoia maikaʻi

Hoʻolālā no ka Hana Hana (DFM)

♦ Nānā kükohu 3D me SolidWorks/UG/NX.

♦ Hoʻohālikelike hoʻopaʻa ʻana.

♦ Hoʻonui i ke kumu kūʻai.

ʻO ka mīkini CNC a me ka nānā ʻana i ka hana

♦ 5-axis simultaneous machining no nā geometries paʻakikī.

♦ Hoʻomaʻamaʻa hou i ka pōʻaiapuni.

♦ Nānā SPC manawa maoli.

Mana Mana Hope

♦ Nānā Zeiss CMM (± 0.002mm pololei)./♦ Mea hoʻoheheʻe Optical no nā hiʻohiʻona micro./♦ 100% hoʻāʻo ʻike a me ka hana.

Kumukuai & Manawa

ʻAno Kauoha	Laulā Nui	Ka manawa o waena o ka hoʻomaka a i ka wā pau	Kumukuai
Hoʻopalapala	1-50 mau ʻāpana	3-7 lā	Mea & paʻakikī
Volume Haahaa	50-1,000 mau ʻāpana	10-15 mau lā	ʻO ka pono pūʻulu
Hana Nui	1,000+ ʻāpana	20-45 mau lā	ʻO ka amortization mea hana